History of Gibraltar Dockyard
Improvements c.1900
Taken from the Navy & Army Illustrated Nov 3rd 1900.
In order to carry out the work the contractors - Messrs
Topham, Jones, and Railton not only had to lay down the usual network of
narrow gauge railways, but, in order to facilitate the carriage of stone
from their quarries on the east side of the Rock, they drove a tunnel
through it about ¾ of a mile in length.
During
the course of making this tunnel it was discovered that the Rock is made
out of solid limestone with few faults with only some shale at the west
end.
For inspection purposes the contractors provided an
observation car, which was attached to one of the small but powerful
engines used on the works. The best point from which to start an
inspection of the works was at the west end of the tunnel, as the various
processes were then followed in their proper order, from the quarrying of
stone to its deposition in its final resting place.
Close to the eastern exit of the tunnel was one of the
quarries from which stone was taken (see photograph on left), partly to
make into concrete and partly to be used for reclamation and filling up in
various places.
From
this point the line ran along the base of the east side of the Rock
towards the north front, and a fine view was obtained of the surf which
nearly always breaks on this side. Just south of Catalan Bay were the
crushers in which the stone required for concrete was broken up. These
worked as automatically as was possible at the time (c.1900). The waggons
ran up an incline to the top of the machines, the stone was tipped into
the crushers, which were driven by a small engine, and emerges again,
crushed to the requisite degree of fineness, through a shoot into more
waggons which would be waiting below. When sufficient of these were
filled, they were coupled up into a train and drawn away to the concrete
block making works, situated on the level ground at the north front. On
the way to these works the line would pass by the quaint village of
Catalan Bay (see photograph right), well known at the time to all visitors
to the Rock.
The process of making the concrete blocks was
interesting. On a high platform were heaps, constantly being replenished
of their ingredients - Portland cement, sand and the stone which was
crushed. At regular intervals were conical-shaped holes in which the
workmen would place the correct proportion of each of the ingredients.
When they were full a workman below was signaled to open the bottom
and the mixture would fall into a rotating box. Water was added and box
revolved for a specific period of time in order to thoroughly mix the
contents. The contents of the box is then tipped into a waggon waiting
below. This waggon then ran off along one of the lines of rails (see
photograph left), on each side of which were wooden moulds for making the
concrete blocks. The contents of the waggon were then tipped into these
moulds and firmly rammed down by a couple of men.
Once the moulds were filled they were left for the
concrete to set thoroughly. The sides of the mould were then removed and
the block hoisted out by one of the huge travelling cranes which traversed
the whole of the ground, and the block stacked with others for three
months to fully mature, before it was taken to its final destination. The
blocks were then hoisted onto trucks and taken to the pier which had a
Titan crane to place them in the barges that would convey them to the spot
where they were required.
The whole arrangement was a triumph of organisation,
consider the amount of anxious thought which must have been required for
this smooth and almost automatic way in which work carried out. As a great
part of the work had to be carried out under water, a very large staff of
divers was required (see photograph on right).
There
were between fifty and sixty employed in the various underwater portions
of the work, of which the great detached Mole (which closed the space
between the New and Commercial Moles) was one of the most important, as
well as one of the most difficult since it had to be built in an average
depth of c. 70 ft of water in a very exposed position. The two enormous
Titan cranes sited here, one at each end, had a lifting power of 40 tons
at 30ft radius. The New Mole extension progressed rapidly from 1898
through 1900 when all the filling up was completed and construction of the
superstructure was begun. As regards the dockyard itself much land was
reclaimed from the sea outside the old Line Wall. On this land was built
the new machine and other shops( see photograph left). Where the New Mole
parade stood a large dry dock was made,
two
more docks were required and in order to provide space for them a dam was
constructed across the east end of the harbour, the sea was pumped put and
the docks excavated on the ground reclaimed. The progress of work on one
of these docks can be seen in the photograph on the right. When the docks
with their sea walls were completed the dam was removed.
A special feature of the dockyard extension was that it
was carried out entirely by Spanish labour, under the supervision of
British engineers and foremen. More than 4,000 Spanish workmen were
employed, many coming from the adjacent towns of La Linea and Algeciras
every day and therefore, spending their wages in Spain. As can readily be
understood, the existence of the docks was a great boon to the population
of the country in the vicinity of Gibraltar (handed over to Britain in the
Treaty of Utrecht).